Supplementary irrigation during critical crop stages was provided through borewell owned, borewell rental and village tank irrigation systems. Farmers under borewell rental irrigation accessed groundwater through rented borewells. The economic and energy performance of these irrigation systems is presented below.
Cost and return analysis
Human labour constituted the major operational cost under all irrigation systems (Fig 1). Fertilizer expenditure was almost similar across systems, whereas manure cost was comparatively higher under village tank irrigation. Irrigation charges varied with the source of irrigation, while crop insurance, interest on working capital and miscellaneous expenses remained nearly uniform. Among fixed costs (Fig 2), interest on owned fixed capital formed the major share, followed by depreciation on implements. The rental value of owned land was higher under borewell owned irrigation, whereas rent for leased-in land was incurred only under borewell rental and village tank irrigation.
Overall, borewell owned irrigation recorded the highest variable cost (Rs.55,014.78 acre
-1), fixed cost (Rs.73,014.76 acre
-1) and total cultivation cost (Rs.128,029.50 acre
-1), followed by borewell rental (Rs.54,709.63, Rs.31,758.14 and Rs.86,467.76 acre
-1) and village tank irrigation (Rs.54,975.00, Rs.15,942.00 and Rs.70,917.00 acre
-1), respectively (Fig 3).
Table 3 presents the Gross income was highest under borewell owned irrigation (Rs.204,417 acre
-1), followed by borewell rental (Rs.167,273 acre
-1) and village tank irrigation (Rs.145,128 acre
-1) (Table 2). In contrast, net income and benefit-cost ratio were highest under borewell rental irrigation (Rs.80,831 acre
-1; 2.6), followed by village tank (Rs.74,213 acre
-1; 2.2) and borewell owned irrigation (Rs.76,388 acre
-1; 1.7).
Cost concepts
The CACP cost concepts of mundu chilli cultivation under different irrigation systems are presented in Fig 4.
Borewell owned irrigation recorded the highest values for all cost concepts (Fig 4). Cost A
1 and B
2 were Rs.99,956.83 and Rs.146,732.80 acre
-1 under borewell owned irrigation Rs.72,628.74 and Rs.80,149.82 acre
-1 under borewell rental and Rs.67,668.33 and Rs.79,736.24 acre
-1 under village tank irrigation, respectively. Cost C
3 was highest under borewell owned irrigation (Rs.182,643.90 acre
-1), followed by village tank irrigation (Rs.107,182.00 acre
-1) and borewell rental irrigation (Rs.105,629.90 acre
-1).
Table 4 presents the Kruskal-Wallis test showed highly significant differences among the irrigation systems for all cost concepts. The highest Kruskal-Wallis statistic was recorded for Cost A
2 (56.14), followed by Cost A
1 (55.28), Cost B
1 (51.79), Cost B
2 (51.01), Cost C
3 (49.11), Cost C
2* (49.11), Cost C
1 (48.94) and Cost C
2 (48.75).
Farm income measures
Fig 5 shows that borewell owned irrigation recorded the highest gross income (Rs.2,04,417.40 acre
-1), farm business income (Rs.1,04,460.60 acre
-1) and farm investment income (Rs.68,549.52 acre
-1). Borewell rental irrigation registered the highest family labour income (Rs.87,123.15 acre
-1) and net farm income (Rs.61,946.35 acre
-1). Village tank irrigation recorded the lowest values for all farm income measures.
Table 5 presents the Kruskal-Wallis test revealed significant differences among irrigation systems for all farm income measures (Table 4). Gross income recorded the highest Kruskal-Wallis statistic (51.83), followed by returns over variable cost (46.74), benefit-cost ratio (43.36), net income (19.88), farm business income (15.31), family labour income (13.68) and farm investment income (13.13).
Energy analysis
Table 6 shows that borewell owned irrigation recorded the highest energy consumption from human labour (11,633 MJ acre
-1), electricity (10,012 MJ acre
-1), irrigation water (2,122 MJ acre
-1), panchakavya (41 MJ acre
-1), castor cake (387 MJ acre
-1) and output energy (6,487 MJ acre
-1), whereas borewell rental irrigation had the highest energy use from nitrogen (12,763 MJ acre
-1), phosphorus (3,409 MJ acre
-1), potassium (483 MJ acre
-1) and gypsum (4,272 MJ acre
-1), while village tank irrigation recorded the highest energy consumption from diesel (3,050 MJ acre
-1) and farmyard manure (299 MJ acre
-1).
Total energy input was highest under borewell owned irrigation (45,234 MJ ha
-1), followed by borewell rental (36,158 MJ ha
-1) and village tank irrigation (32,374 MJ ha
-1) (Table 6). Corresponding energy outputs were 6,487, 5,320 and 4,908 MJ ha
-1, while net energy remained negative under all systems, ranging from -38,747 to -27,466 MJ ha
-1. Energy use efficiency varied from 0.15 to 0.16, energy productivity from 0.05 to 0.12 kg MJ
-1 and specific energy from 21 to 23 MJ kg
-1 (Table 7).
The Kruskal-Wallis test indicated highly significant differences for energy input (47.52), energy output (37.46), net energy (31.67) and energy use efficiency (8.59) (Table 8). However, specific energy (3.69) did not differ significantly among the irrigation systems.
Cost and return analysis
Higher labour cost under borewell owned irrigation resulted from greater yield and harvest volume, which increased labour demand during harvesting and other field operations. Machine labour cost was lower because most farmers owned tractors and implements, whereas borewell rental and village tank farmers relied on hired machinery. Seed expenditure occurred only under village tank irrigation because heavy rainfall during 2025-26 caused waterlogging and necessitated replanting. Although fertilizer use was similar across irrigation systems, village tank farmers applied relatively more manure to improve crop performance under lower soil moisture.
Irrigation cost varied with the water source. Borewell owned farmers incurred no direct irrigation charges because agricultural electricity was supplied free of cost, whereas borewell rental farmers paid irrigation charges to borewell owners and village tank farmers incurred diesel expenses for pumping water. More frequent irrigation under borewell owned farms (6-7 irrigations) than borewell rental (5-6) and village tank irrigation (≈5) contributed to higher yield. However, the substantial investment in borewell infrastructure, depreciation and interest on fixed capital increased cultivation cost, making borewell rental irrigation economically more efficient with higher net income and benefit-cost ratio.
Cost concepts
The gradual increase from cost A
1 to cost C
3 reflects the addition of fixed costs, rental value of land, family labour and managerial charges under the CACP framework. Similar cost A
1 and A
2 values indicate comparable operational expenses, whereas the wider variation from Cost B
1 onwards reflects differences in fixed investment, particularly under borewell owned irrigation. The significant Kruskal-Wallis results further confirmed that irrigation source significantly influenced cultivation cost under different CACP cost concepts.
Farm income measures
Higher gross income under borewell owned irrigation resulted from assured irrigation, timely water application, higher yield and superior fruit quality. In contrast, borewell rental farmers depended on irrigation availability from borewell owners, while fluctuating tank water availability under village tank irrigation affected fruit size, colour and market quality, often producing discoloured (“sodai”) pods. Nevertheless, under favourable rainfall conditions, village tank irrigation produced yields comparable to groundwater irrigation. Groundwater-irrigated chilli also received slightly higher market prices (₹ 240-250 kg
-1) than village tank chilli (₹ 220-235 kg
-1). Despite higher gross income, the greater cultivation cost reduced profitability under borewell ownership, whereas borewell rental irrigation achieved better economic returns by balancing production cost and income.
Energy analysis
Human labour, nitrogen fertilizer and electricity were the major contributors to total energy input, consistent with the findings of (
Heidari and Omid 2011;
Ali et al., 2022). Borewell owned irrigation recorded the highest energy input because of greater labour, electricity and irrigation use. Energy use efficiency and energy productivity remained below one, while net energy return was negative because only dry chilli output was considered, excluding crop residues. Chilli residues have potential for composting, vermicomposting, mulching, biochar and biogas production
(Kumar et al., 2025). Their utilization could improve output energy, nutrient recycling, energy efficiency and farm profitability. Future studies should quantify residue biomass to obtain a more comprehensive assessment of the energy sustainability of rainfed chilli production.