Chemical composition of raw materials
The moisture, ash, fat and protein content of the flours are presented in Table 2. Notably, groundnut exhibited the highest protein content (22.70±0.73%) among the three flours, followed by foxnut (9.70±0.71%) and water chestnut flour (6.01±0.89%). The findings align with the protein content reported by Pawar and Singh for foxnut flour (
Pawar and Singh, 2022). Our water chestnut flour’s protein content values surpassed those reported by
Shafi et al., (2016) (4.18%) but were lower than
Ahmed et al., (2016) analysis (8.4%). The low protein content of the flour (6.01±0.89%) was likely due to the presence of non-protein constituents such as crude fiber, reducing and non-reducing sugars and starch.
The fat content was also significantly elevated in groundnut (43.20±0.86%) compared to foxnut (0.50 ±0.06%) and water chestnut (0.81±0.09%). Therefore, ground nuts present promising potential to produce high-nutrition cookies and may serve as a natural emulsifier.
Shafi et al., (2016) and
Bala et al., (2015) reported a fat content of approximately 0.52% for water chestnut flour. At the same time foxnut flour has around 0.4% fat (
Pawar and Singh, 2022). Foxnut had the highest moisture content (12.80±0.91%), while both water chestnut and groundnut exhibited similar moisture levels (5.71± 0.37%). Regarding ash content, water chestnut flourhad the highest value (1.82±0.61%), followed by groundnut (1.72±0.20%) and foxnut (0.62±0.02%).
Physical properties of cookies (weight, diameter and thickness)
The weight of the cookies was in the range of 12.14 and 14.76 g (Table 3). Notably, the cookie sample S9 emerged as the heaviest and most voluminous. However, S2 weighs thelowest (12.14 g). The augmentation in weight can be attributed to the elevated incorporation of foxnut powder in the sample.
Shafi et al., (2016) analysis demonstrated that foxnut flour hashigher bulk density than chestnut flour. Therefore, the substantial addition of foxnut flour exerts a pronounced influence on bulk density, consequently contributing to the increased weight of the cookies. Bulk density plays a pivotal role in assessing packaging requirements for any product, offering the opportunity for compact packaging by accommodating higher weight within a constant volume
(Yellavila et al., 2015). Furthermore, this observation can be linked to the elevated moisture content and the moisture and oil absorption capacity inherent to foxnut powder. Similar observations were reported in the studies of
Kumar et al., (2015) where substituting of popped makhana (foxnut) flour for wheat flour resulted in an increased weight of cookies. However, in the studies conducted by
Shafi et al., (2016), the increased weight was ascribed to chestnut flour, which possessed a higher bulk density in comparison to wheat flour.
The diameter of the cookies displayed a reduction ranging from 56.1 to 49.0 mm for S10 and S9, respectively (Table 3).
Kumar et al., (2015) also observed a decrease in the cookie diameter with the increased substitution of popped makhana flour in the blends. This phenomenon may be attributed to the enhanced water absorption capacity associated with the blend, which in turn leads to a reduction in the width of the cookie samples. A similar diminishing trend was observed in the thickness of the cookie samples, with values ranging from 7.8 to 9.6 mm (Table 3). S10 sample exhibited the maximum (9.6 mm) thickness. However, S11 had the least (7.8 mm) value. Notably, the thickness of the cookies experienced a significant decline with an increasing substitution level with foxnut powder. These findings, however, contradict those of
Kumar et al., (2015).
Proximate composition of cookie (moisture, ash, fat and protein)
The variation in moisture, ash, fat and protein content of cookies with respect to the incorporation ratio of water chestnut flour and foxnut powder has been represented in Table 4. Moisture for the samples was between 3.50% and 3.84%, where the maximum value was obtained for S12 while the lowest was in the case of S11.
The findings were in correspondence with
Pawar et al., (2023), where the moisture content of the cookies decreased with amaranth and foxnut flour substitution. The ash content of cookies ranged from 3.32% to 3.98%, with the highest content in S11 and the lowest in S10. It was observed that the ash content declined with increased foxnut powder content, which is attributed to the lowest ash content of the foxnut flour among all three flours used.
The fat of the samples was between 17.51% and 18.63%. Higher fat content can affect the shelf stability of the cookie by promoting lipid oxidation. The highest fat content was observed in S8 (18.63%), while the lowest was in S11 (17.51%). The findings were contrary to
Kumar et al., (2015), where the foxnut powder addition boosted the fat content of the cookies. This might be because the relative fat content of the foxnut powder might be higher than the other ingredients used in their cookie formulation.
Protein is another essential component of cookies that assists in the growth of the human body. The protein of the samples was between 6.92% and 8.97%. The value for the fresh sample was highest (8.97%) for S9 and the lowest value (6.92%) was observed for S12. The findings corresponded with
Kumar et al., that an increase in the popped makhana flour proportion increased the protein content of the cookies
(Kumar et al., 2015).
Sensory characteristics of cookies
The responses obtained at different ratios of chestnut and foxnut for the formulation of gluten-free cookies for fasting purposes are demonstrated in Table 5. The second-order polynomial equations were studied for the responses at different flour ratios. The models thus developed with coded variables are as follows:
In which, A stands for the chestnut and B stands for the foxnut flour.
The integrated influence of more than one variable was demonstrated through RSM (Fig 1, 2 and 3).
Appearance
The maximum score observed for appearance was 7.9 and the minimum score was 2.5 (Table 5), with actual, predicted and adjusted R
2 values of 0.9177, 0.8996 and 0.9043, respectively. Both actual and predicted R
2 values were in agreement with the adjusted R
2. The developed model was significant at
p<0.05; hence, both the variables (water chestnut and foxnut content) significantly influenced the appearance of the samples. With the progressive increase in foxnut content, a diminishing effect on the cookies’ coloration was observed, imparting a slightly negative aspect to their appearance. The increased lightness can be attributed to the elevated moisture content found in foxnut flour
(Correia et al., 2012). Kumar et al., (2015) also observed a decline in lightness value as the proportion of popped makhana flour in the blend of popped makhana and wheat flour increased. This underscores the role of foxnuts in influencing the cookies’ visual appeal, with a discernible trend towards lighter coloration accompanying an escalating substitution level of foxnut flour. The optimal appearance of the cookies was achieved when incorporating a minimal amount of foxnuts (S10).
Flavor
The maximum score observed for flavor was 8.9 and the minimum score was 5.1 (Table 5), with actual, predicted and adjusted R
2 values of 0.8981, 0.7942 and 0.8225, respectively. Both actual and predicted R
2 values were in agreement with the adjusted R
2. The developed model was significant at
p<0.05; hence, both variables significantly influenced the flavor of the samples.
Notably, as the foxnut content ranged from 2.9% to 17.1%, the flavor of the cookies exhibited improvement, peaking at around 5% and subsequently declining as the foxnut content approached 17.1%. The most favorable flavor in the cookies was achieved in the case of the S12 sample (Fig 4).
Pawar et al., (2023) observed the increased mean scores, particularly in terms of taste, that were notably pronounced up to 87-90% incorporation of amaranth flour and foxnut flour into the composite cookies. This reinforces the significance of foxnut’s role in enhancing the overall flavor of baked goods, mirroring the findings observed in this study.
Chewability
The maximum score observed for flavor was 7.8 and the minimum score was 4.0 (Table 5), with actual, predicted and adjusted R
2 values of 0.9769, 0.8989 and 0.9603, respectively. Both actual and predicted R
2 values were in agreement with the adjusted R
2. The developed model was significant at
p<0.05; hence, both variables had a significant influence on the chewability of the samples. Notably, as the foxnut content increased, the cookies became progressively more challenging to chew. This trend was corroborated by the increased hardness of the cookies, with the escalation in the substitution level of foxnut flour. The optimum chewability of the cookies was achieved with the lowest incorporation level of foxnut, specifically (S10).
Mishra et al., (2014) reported that the biscuits developed using the Makhana powder had a rigid texture compared to those with a potato powder base. This might be due to the scarcity of gluten content in makhana powder, which, while absorbing water, imparts an elastic texture to the dough.