Fungal isolation, morphological and molecular identification
The fungal colonies exhibited typical morphological characteristics of
A.
oryzae. On potato dextrose agar medium, the fungal colonies appeared white with yellowish-green coloured spores which turned green with a brown shade upon aging (Fig 1). Upon microscopic examination phialides, globose to radiate conidial heads and large spherical to slightly oval conidia were observed (Fig 2). Fungal DNA was isolated and observed as discrete bands on agarose gel using GelDoc EZ imager, Bio-Rad, USA. PCR amplification of ITS gene yielded amplicons of 1200 bp size, which was sequenced and upon BLAST analysis showed a 99.56% similarity with
A.
oryzae (NCBI Accession No: ON262681.1) with a query coverage of 100%.
Changes in physical properties of cacao beans after fermentation
Cacao beans after fermentation under various conditions showed differences in the physical properties as shown in Table 1. Changes in physical properties following fermentation have been reported previously
(Romero-Cortes et al., 2013;
Sathe et al., 2016; Sujono et al., 2020). The fermented cacao beans have higher intense fruity, caramel, malty, flowery and toasty aromas than unfermented ones. The fermented cacao beans are sweeter, less astringent and bitter than unfermented ones
(Cevallos et al., 2018; Schluter et al., 2022).
Biochemical analysis
Biochemical analysis revealed that the sugar content in unfermented cacao beans was 0.80 mg/ml, while that in cacao beans fermented with
A.
oryzae and yeast were 0.24 mg/ml and 0.28 mg/ml respectively (Table 2). The results indicated that the sugar content was lowest in the cacao beans fermented with
A.
oryzae. In the present study, the total sugar of fermented beans with
A.
oryzae has been reduced by 70%. A similar study by
Santos et al., (2020) reported a 55% reduction in the total sugar content. Several other studies have reported a similar reduction in sugar after fermentation
(Afoakwa et al., 2011; Calvo et al., 2021). During fermentation, the sugar present in the pulp will be converted into organic acids by microorganisms, which will induce enzymatic reactions inside the cacao beans that will result in biochemical changes inside the cacao beans generating certain compounds that will give better taste, color and aroma for the cacao beans. These continuous biochemical/chemical changes that happen over time would lead to changes in the biochemical contents of the cacao bean (Apriyanto, 2016;
Puerto et al., 2016).
In the present study, a reduction in the total protein content of the cacao beans was observed after fermentation. The protein content in unfermented cacao beans was estimated to be 0.56 mg/ml, whereas that in cacao beans after fermentation with
A.
oryzae and yeast was reduced to 0.42 mg/ml and 0.43 mg/ml respectively. The results indicated that the amount of protein decreased considerably following fermentation and it was lowest in the cacao beans fermented with
A.
oryzae. In concordant with our results, several other studies have reported a similar reduction in protein content after fermentation
(Romero-Cortes et al., 2013;
Afoakwa et al., 2011). The decrease in protein content is due to the action of proteases in the cacao seeds which will hydrolyse the proteins to amino acids leading to an increase in the peptide concentration and the amount of amino acids. The free amino acids produced during fermentation will help to develop a nutty, chocolaty aroma during the heating process. The organic acids produced during fermentation will leach into the seeds of cacao and lead to a rise in the temperature that will result in the degradation of cacao tissue by decomposing proteins to the flavor precursor
(Fang et al., 2020).
Polyphenols are one of the major factors defining the quality of the cacao bean used for chocolate production. In the present study, the total phenols in unfermented cacao were estimated to be 11.35 mg/ml, 7.43 mg/ml in cacao beans fermented with
A.
oryzae and 8.50 mg/ml in those fermented with yeast. Reduction in the total phenol content of cacao beans fermented with
A.
oryzae has been previously reported
(Romero-Cortes et al., 2013; Calvo et al., 2021). In the present study, approximately a 35% decrease in polyphenolic content has been observed after fermentation with
A.
oryzae. Previous studies have reported a drop in total polyphenols to about 20%
(Romero-Cortes et al., 2013;
Calvo et al., 2021). A decrease in polyphenols improves the property of cacao by reducing the astringency
(Afoakwa et al., 2012).
Variation in the pH was observed during the fermentation study. It is assumed to be due to the infiltration of acetic acid produced during fermentation into the cacao beans since the bean pulp is permeable to acetic acid. This leads to the cellular death of cacao beans, killing the embryo and lowering the pH to 4.8
(Puerto et al., 2016). The pH of unfermented cacao beans was found to be 6.45, while that of cacao beans fermented with
A.
oryzae was 5.89 and that fermented with yeast was 6.87. The pH of fermented cacao beans with
A.
oryzae varied greatly from unfermented and fermented cacao beans with yeast. A similar decrease in pH was observed in previous studies
(Afoakwa et al., 2011; Apriyanto et al., 2016; Santos et al., 2020; Calvo et al., 2021). In the study by
Santos et al., (2020), the final pH of the cacao beans had reached up to 6. Van der
schueren et al., (2020) also reported a pH decrease of 2%.
Nutrient analysis showed that the levels of calcium, potassium and iron in unfermented cacao were 0.1 mg/ml, 4.9 mg/ml and 0.048mg/ml respectively. In cacao beans fermented with
A.
oryzae 0.2 mg/ml, 9.1 mg/ml and 0.219 mg/ml of calcium, potassium and iron were observed respectively. The amount of calcium, potassium and iron in fermented cacao beans with yeast was found to be 0.2 mg/ml, 4.6 mg/ml and 0.06541 mg/ml respectively. The results indicate that the amount of nutrients considerably increased in the cacao fermented with
A.
oryzae. The concentration of calcium, iron and potassium has increased in fermented cacao beans considerably. Previous studies have also reported a similar increase in the mineral content of cacao beans followed by fermentation
(Romero-Cortes et al., 2013).